Asset Integrity Management and Maintenance Managment
Get more from your assets through improved reliability, lower costs, and stable operations. When systems perform as intended, without failures, they provide the stability, safety, and predictability needed to drive production, availability, and profitability.
We help you enhance the performance of critical equipment. Through smarter maintenance management, strategic asset management, reliability engineering, and data-driven optimization, we increase uptime, reduce risk, and lower unnecessary costs.
Our holistic approach combines technical expertise, operational processes, and business insight to support better decision-making and unlock the full value of your systems and assets.
Risk Based Maintenance (RBM) / Reliability Centered Maintenance (RCM)
How do you ensure maintenance is both effective and efficient?
Our risk-based maintenance approach helps you understand the consequences of equipment failures and identify the optimal maintenance strategy for your assets. The goal is to strike the right balance between maintenance costs and the risks to people, the environment, production, and equipment.
We apply industry-recognized methodologies tailored to your specific needs whether for commissioning new equipment, adapting to changes in operating conditions or business context, optimizing existing maintenance programs, planning for end-of-life, or addressing other challenges.
A key strength of these methodologies is their applicability across industries. Over the years, we have built extensive experience supporting clients in sectors ranging from oil and gas to metals and smelting, infrastructure, power generation, transmission and distribution networks, and other process and manufacturing industries.
Senior Safety Adviser
jefry.nunez@safetec.tuv.com
- RCM in accordance with SAE JA1011, SAE JA1012 and IEC 60300-3-11
- Maintenance Optimization (PMO)
- Consequence Classification, RCM and generic maintenance concepts (GMC) in accordance with NORSOK Z-008
- Criticality Assessment
- Lifetime Extension
- Decomissioning Planning
- Maintenance Planning for Greenfield and Brownfield
- Failure Mode and Symptoms Analysis (FMSA) for Condition Monitoring (CM)
Data analysis and asset performance insight
Your assets and process generate significant amount of valuable data fromthe moment they go into operation. When that data is structured correctlyand maintained with discipline, it becomes a powerful foundation formeaningful analysis, clear insights, and continuous improvement.
Safetec has extensive experience across industries in helping companiesachieve the real value hidden in their data. We help to turn maintenance andreliability data into clear, actionable insights for best decision making.
Our approach helps you reach your reliability and performance targets whilestaying within cost constraints and ensuring your data works for you, not theother way around.
Senior Safety Adviser
jefry.nunez@safetec.tuv.com
- Data Quality Analysis
- Data Structuring and Standarisation
- Analysis of maintenance and reliability data
- Criticality Analysis
- Asset Performance Analysis
- Dashboard and Operational Decision Support
- Implementation of Data Driven Maintenance
- Integration of Condition Monitoring (CM) and Data Driven Maintenance
- -Machine Learning and Artificial Intelligence ( AI)
Spare Parts Analysis and Optimization
How do you maintain the right spare parts inventory in a world of changing demands, increasing requirements, longer lead times, and rising costs?
Through risk-based methodologies, we balance availability, cost, and business consequence to help you ensure availability of critical spare parts when they are needed. Our approach helps optimize inventory levels, reduce capital tied up in stock, and maintain the availability and reliability of your assets.
Senior Safey Adviser
vebjorn.loen@safetec.tuv.com
- Qualitative Spare Parts Analyses
- Quantitative Spare Parts Analyses and Simulations
Asset Register & Equipment Hierarchy
How can you establish a robust data foundation for your assets?
A well-structured asset register and a clearly defined equipment hierarchy are atthe heart of effective asset and maintenance management.
When done right, they provide more than just a complete overview of yourequipment and its location. They create the framework needed for sensorintegration, data collection, and performance monitoring, enabling more effectiveplanning and informed decision-making based on asset performance, risk, andcost.
By establishing a strong data foundation, organizations are better positioned tosupport digitalization initiatives, optimize maintenance activities, and improveoverall asset performance.
Senior Safey Adviser
vebjorn.loen@safetec.tuv.com
- Establishing and improving asset registers for both new and existing facilities, from cleansing historical data to implementation in CMMS and EAM systems
- Development of asset hierarchies and equipment taxonomies in accordance with ISO 14224
- Assessment and definition of required asset metadata and master data to support effective maintenance, operations, and analysis